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Billet Aluminum Fuel Rail Can-Am Maverick R – Evolution Powersports

Billet Aluminum Fuel Rail Can-Am Maverick R – Evolution Powersports


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Make your Maverick R fuel system more reliable

The Evolution Powersports (EVP) billet aluminum fuel rail is a direct replacement for the stock plastic rail on the Can-Am Maverick R.

EVP developed this part to achieve two goals: eliminate a weak point in the original fuel system and increase the available volume to properly supply the two injectors per cylinder when fuel demands are high.

➡️ A particularly interesting upgrade for Maverick Rs used intensively or those with engine modifications.


⚠️ A plastic stock rail

The stock Maverick R rail is made of plastic and uses a long SAE 3/8" male fitting.

According to EVP, chassis movement and the stresses exerted by the fuel line can strain this fitting. In the event of a rupture, fuel can be sprayed into the engine compartment, creating a significant risk.

EVP therefore replaces this assembly with:

✔ A billet aluminum rail

✔ Interchangeable metal fittings

✔ A much stronger construction

✔ An all-metal fuel connection


⚙️ CNC-machined billet aluminum

The EVP rail is entirely CNC-machined from billet aluminum and then finished with a black anodized coating.

This construction provides:

✔ Excellent rigidity

✔ Mechanical strength far superior to plastic

✔ Excellent resistance to engine compartment temperatures

✔ A high-end finish

✔ Excellent durability


⛽ 30% more fuel volume

The EVP rail has an internal volume 30% greater than the stock rail.

This increase is particularly important on the Maverick R, which uses a compact architecture with two injectors per cylinder.

The additional volume helps reduce the risk of cavitation when required flow rates become high, especially with:

✔ High-power engine builds

✔ Large turbos

✔ High-flow injectors

✔ E85

✔ Competition use

➡️ The rail therefore helps support engine tuning evolution while reinforcing the fuel system.


🔩 Two versions available

As with the X3 rail, I would create a single Shopify product with two variants.

🔹 OEM connection

This version comes with a 3/8" SAE ORB male fitting, allowing you to directly retain the stock fuel line.

✔ Connection to the OEM hose

✔ No modifications required

✔ Direct fitment

✔ Ideal for a vehicle keeping its stock fuel system

➡️ The best choice for a customer primarily looking to increase the reliability of their Maverick R.

🔹 -8AN connection

The second version allows you to switch directly to an -8AN connection.

The rail is threaded for -8 on both sides, which offers many more possibilities for building a high-performance fuel system.

✔ -8AN connection

✔ Compatible with high-flow supply

✔ Ideal for major engine builds

✔ Facilitates the creation of a return-style system

✔ Adapted to competition setups

➡️ To be preferred for big turbo / E85 / high-power builds.


🔄 Compatible with a return-style fuel system

The other end of the rail also features an -8 connection, making it easy to create a return-style fuel system.

This type of setup is used notably on BITD / SCORE competition vehicles and on builds requiring a high fuel flow rate.


🔧 New injector retention system

EVP has also revised the injector mounting system.

The OEM clips, which are sometimes difficult to install and remove, are replaced by a system using:

✔ An Allen bolt

✔ A flat spring steel clip

✔ Simultaneous retention of two injectors

➡️ Installing and removing injectors becomes much easier.


🔩 Plug & Play installation

The EVP rail is designed as a direct replacement for the stock rail.

It:

✔ Reuses OEM mounting points

✔ Is compatible with the stock plenum cover

✔ Requires no modifications with the OEM connection version

✔ Keeps injectors properly positioned thanks to the new clip system

Billet Aluminum Fuel Rail Can-Am Maverick R – Evolution Powersports

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